Gravity roller conveyors offer a simple and efficient way of transporting pallets, mesh boxes, workpiece carriers and other goods over a gradient. The conveyor systems allow unit loads to glide over the conveyor rollers at a slight incline. Even heavy goods glide easily over the conveyor technology with rollers using gravity, making it a versatile, efficient and environmentally friendly solution. As the goods are transported using their own gravity, no additional drives such as a roller conveyor drive are required. Gravity roller conveyors are therefore not only environmentally friendly, but also extremely energy-saving when transporting goods.
Gravity roller conveyors
The use of gravity roller conveyors enables optimum space utilisation in warehouses and production facilities, as the conveyed goods are accumulated without gaps. The inclined alignment of the roller conveyor means that even heavily loaded pallets can be easily moved across the system. This results in efficient space utilisation, as gravity gently transports the goods downwards without taking up additional space for lifts or steep ramps.
We offer an extensive portfolio of roller conveyors, including the lightweight roller conveyor, heavy-duty roller conveyor, idle roller conveyor, driven roller conveyor, accumulating roller conveyor and the roller conveyor with motorised rollers. Special solutions for pallet transport, including the pallet roller conveyor, are also part of our range of services. Convince yourself of our wide range of expertise in conveyor technology: You can find a selection of our realised projects here.
Advantages of gravity roller conveyors from TEGEL-TECHNIK
Broad range of applications: Thanks to their modular elements, our gravity roller conveyors are versatile helpers that can be used in numerous industries and for different applications.
Individuality and flexibility: Track width, length, incline, roller spacing and materials - our gravity roller conveyors are customised to your requirements and spatial conditions. On request, we can also equip the tracks and the system with additional accessories.
Robust and reliable: The robust design and use of high-quality materials ensure low-maintenance operation of our gravity roller conveyors. They also work quietly and therefore do not cause any disturbing noises during operation.
Efficiency and economy: Our gravity roller conveyors do not require any electricity as they use gravity to transport goods and do not require a drive. This makes them extremely energy-efficient and environmentally friendly.
Everything from a single source: We offer a high level of vertical integration with a comprehensive range of mechanical, electrical and software services. As a company in the field of conveyor technology, we have been drawing on our valuable experience since 1982.
Construction of gravity roller conveyors
The load-bearing structure of our gravity roller conveyors consists of steel or aluminium profiles that ensure stability and durability. The rollers are mounted on axles in the frame and can rotate freely. They are made of steel or plastic and are fitted with ball bearings to ensure low-friction running. The size, spacing and surface of the castors are customised to suit the goods to be transported and the ambient conditions.
Functionality of gravity roller conveyors
The track is designed so that the goods roll downhill by themselves due to a slight gradient. The gradient is adapted to the goods to be transported and the desired transport speed. Various factors play a role here:
Weight of the goods: Heavier goods often require a lower gradient.
Desired transport speed: A steeper gradient leads to a higher speed.
Friction: Friction between rollers and goods and between rollers and frame must also be taken into account.
Gravity roller conveyors in use
From incoming goods to production through to dispatch - gravity roller conveyors are used at various points and in a wide range of industries. They are particularly popular when a cost-efficient and low-energy conveyor solution is required. Some typical areas of application and industries for gravity roller conveyors are
Warehouse and logistics: Gravity roller conveyors are used in warehouses and logistics centres to transport pallets, parcels, cartons, containers and other goods. They are also used in order picking areas, where they are used to transport items efficiently to the picking stations.
Manufacturing and assembly operations: In final assembly, gravity roller conveyors transport finished products to the packaging or shipping area. In the small parts supply area, various assembly components are fed to the worker via gravity roller conveyors.
Packaging: The gravity roller conveyors are used to transport packaged parts in parcels or boxes to the warehouse for storage. They ensure smooth and energy-efficient transport.
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