Handling devices

As a cost-effective alternative to robots, handling devices help to rationalize work processes and optimize every work step during handling. Our handling devices enable the automatic and precise handling of goods that are difficult for human employees to move or hold. The devices make it easier to lift, move, position or manipulate goods and optimize material handling in production and storage environments. Our handling equipment can handle a wide range of goods or workpieces with ease, even in challenging working environments. The automation system successfully masters tasks such as handling irregularly shaped objects or moving heavy loads.

Our handling devices are available both as integrated solutions in our conveyor technology and as stand-alone solutions. Customized to your specific conveyed goods and applications, these devices can be operated both pneumatically and motor-driven. In addition to our handling systems, we offer a wide range of different conveyor technology components. These include, among others roller conveyors, chain conveyors and pallet conveyor technology. You can find a selection of our realised projects here.

Advantages of handling equipment from TEGEL-TECHNIK

Broad range of applications: Our handling systems are used in various industries and can be utilized for a wide range of tasks. These include the quick and easy moving, turning, assembly or alignment of products such as workpieces.
Individuality and flexibility: We customize our handling technology precisely to the specific requirements of your company and the characteristics of your conveyed goods. This ensures customized integration of the handling systems into your existing working environment and system.
Robust and reliable: Our production includes robust components made of high-quality materials, specially developed for challenging working environments and heavy workpieces. This guarantees reliable operation and minimizes downtime.
Efficiency and economy: Our handling technology helps to lift heavy loads and automate complex handling tasks. As a result, the handling systems support more efficient and safer material movement as well as an optimized material flow in production and warehouse environments and reduce the workload of your employees.
Everything from a single source: We offer a high level of vertical integration with an extensive range of mechanical, electrical and software services. As a company in the field of conveyor technology, we have been drawing on our valuable experience since 1982.

Design and functionality of handling systems

The design of handling devices in conveyor technology varies depending on the specific application and the requirements of the conveyed goods. In general, handling systems consist of stable and precise mechanical elements such as frames, levers and grippers, electric or pneumatic axes and the corresponding control components of the handling device.

Handling equipment is generally characterized by a robust structure, which can be designed as a swivel arm, gantry or in another form depending on the area of application. This structure enables precise movement and positioning of the material to be conveyed. Depending on the type of material to be conveyed, grippers or vacuum suction cups are integrated to enable safe handling. The drive type of the handling devices can be either pneumatic or motorized, depending on the specific requirements of your application. An intelligent control unit regulates the movements of the device.

To ensure safe operation, handling systems can be equipped with various safety mechanisms. These include emergency stop switches, safety sensors, light grids, safety mats and fixed guards.

Customization & Industry-Specific Solutions

Each industry has unique material handling challenges, and standardized solutions rarely meet all operational requirements. That’s why TEGEL-TECHNIK specializes in designing custom handling equipment tailored to specific industry needs. From heavy-duty lifting applications in automotive manufacturing to delicate positioning tasks in electronics and medical technology, our solutions are engineered for efficiency, reliability, and seamless integration into existing workflows.

Smart Automation & Software Expertise

To further optimize handling processes, TEGEL-TECHNIK offers expertise in hardware and software development, ensuring seamless integration of handling equipment into digitalized factory environments. With IoT connectivity, sensor-based automation, and intelligent control systems, we help businesses implement future-proof solutions that enhance efficiency and reduce operational downtime.

Handling devices and handling equipment in use

Our handling devices are versatile and can be used in a wide range of industries and applications. From turning devices and swiveling devices to pick-up and positioning devices for the semi-automated assembly of components, they offer flexible solutions for a wide range of tasks. Automatic tilting stations enable boxes to be emptied, while suction cup or gripper modules can pickup components and place them on pallets or assembly devices via 2- or 3-axis gantries.

More industry applications

Handling equipment plays a vital role in various industries, ensuring efficiency, precision, and workplace safety. Whether it’s lifting, positioning, or transporting materials, these systems optimize workflows and reduce manual labor. Here are some key industries where handling equipment is indispensable:

Automotive – Handling heavy metal parts for assembly.
Food & Beverage – Hygienic material handling for packaging lines.
Electronics – Precise positioning of delicate components.
Pharmaceuticals – Safe transport of medical containers.
Logistics & Warehousing – Moving crates, pallets, and cartons efficiently.

TEGEL-TECHNIK provides customized solutions tailored to industry-specific requirements. Get in touch to discover how our handling equipment can optimize your production environment!

Handling equipment in comparison with other automation technologies

When optimizing material handling processes, companies often weigh the advantages of handling equipment against fully automated robotic systems. While industrial robots offer high levels of automation, they often require significant investment, complex programming, and specialized operator training. In contrast, handling devices provide a cost-effective and flexible alternative, especially for applications that require ergonomic assistance, precise positioning, or semi-automated workflows.

Unlike robots, which operate in fully automated production lines, handling equipment bridges the gap between manual labor and full automation, ensuring greater adaptability in changing production environments. Whether used as standalone solutions or integrated into conveyor systems, handling devices increase productivity without the high costs and infrastructure modifications required for robotics.

Key Benefits of Handling Equipment

Enhanced Workplace Safety – Reduces the risk of manual lifting injuries and improves ergonomic working conditions.
Cost-Efficient Alternative to Robots – Provides automation benefits without the high capital investment of robotics.
Energy & Operational Efficiency – Optimized for low energy consumption, minimizing maintenance and running costs.
Seamless Integration with Conveyor Technology – Easily adaptable to existing production lines for smooth material flow.
Increased Process Flexibility – Suitable for changing production needs, allowing companies to scale and adapt as required

Looking for a customized handling solution? Contact us for a consultation!