A robust and space-saving conveyor solution was required for the internal transport of heavy, oil-contaminated hydraulic cylinders on Euro pallets.
The components protrude from the sides of the pallet and pass through several processing stages. The aim was to create a transport and buffer section that would enable a continuous flow of materials between manual and external process stages.
Conveyor technology for hydraulic cylinders
Client project
Key technical specifications
| Conveyed material | Euro pallet DIN EN 13698-1 |
| Loaded with | Hydraulic cylinders |
| Measures | 1,200 mm x 800 mm x 1,500mm (LxWxH) |
| Width projection on both sides | even, max. 1,100mm each; Bges 3,000mm |
| Weight | max. 1,500 kg |
| Conveying direction | Lengthwise on roller conveyor |
| Cycle time | 8 sec. / clock step |
| Installation site | Indoor operation |
| Ambient temperature | 15 °C – 40°C |
| Special environmental influences | Oily material |
Conveyor technology as a transport and buffer section for Euro plates
Roller conveyors, roller conveyors and turntables working together
Background and objectives
Transport and buffer section between processing stages
The conveyor system installed consists of motorised roller conveyors and a downstream idle roller conveyor.
At the loading station, empty Euro pallets are placed on the conveyor manually and loaded using hydraulic cylinders. Once fully loaded, the pallet is transported via the powered roller conveyor to the collection point for the front-loading forklift.
The entire route is designed as a buffer zone, enabling controlled temporary storage during the ongoing production process.
Integration of external process steps
Once the forklift has removed the pallet, an external processing step takes place. The Euro pallet is then returned to the next buffer section and fed to the next workstation.
Ergonomic retrieval from the turntable
At the end of the conveyor line there is a manually operated turntable.
Here, the operator can rotate the pallet into the ideal position to safely and ergonomically remove the components using a gripper. Once the task is complete, the goods are returned to the pallet and manually conveyed further along via an idle roller conveyor.
Protection of conveyor systems when handling oil-contaminated materials
As oil or drilling fluid may come into contact with the pallet and thus the conveyor system during processing, a drip tray is integrated beneath the roller conveyor.
This prevents liquids from leaking into the production environment and contributes to operational safety.
Among other things, the solution enables our client to:
Rate-stable pallet transport
Space-saving buffer zones
Ergonomically optimized workstations
Reliable design for use with liquids
Gallery
A detailed look at an example of our conveyor technology in action
Conveyor system components
The complete system – planned, designed and manufactured by TEGEL-TECHNIK – includes, amongst other things:
Manual turntable with built empty roller conveyor
Hard- and software consisting of circuit diagram creation, control cabinet construction, system installation, software creation, system visualisation, commissioning and production support.
Customised conveyor systems for palletised components
Are you planning a transport and buffering solution for heavy or oil-contaminated components on Euro pallets? Or would you like to optimise existing material flows between manual and external processing stages?
As a roller conveyor manufacturer, TEGEL-TECHNIK develops robust conveyor systems for in-house pallet transport – tailored to your component geometries, weights and process requirements. From analysing your material flow through to technical design and commissioning, we provide comprehensive support for your project.
Whether space-saving buffer sections, ergonomically integrated workstations or conveyor solutions for demanding environmental conditions – we deliver systems that integrate reliably into your production.
Talk to us about your requirements. Together, we will develop a conveyor solution that suits your production process.
Phone
+49 7322 9611–0FAQ – Conveyor systems for palletised hydraulic cylinders
The internal transport of heavy components on Euro pallets is often carried out using sturdy roller conveyors or powered pallet conveyors.
In this process, the pallets are transported between individual processing stages and buffered at the same time. This type of conveyor solution enables a continuous flow of materials and reduces the need for manual handling within the production process.
Buffer sections compensate for time differences between individual production stages.
They enable pallets to be temporarily stored in a controlled manner without disrupting downstream workstations. Particularly in the case of manual or external processing steps, a buffer solution ensures greater process stability and flexibility in the production workflow.
Ergonomic workstations can be created using manual turntables or adjustable pallet holders.
The employee can rotate the pallet so that components can be removed safely and without having to adopt an awkward posture. This reduces physical strain whilst improving health and safety.
Oil or drilling emulsion on components can settle on pallets and conveyor components.
Conveying systems used in such environments must therefore be designed accordingly. Spill trays or enclosed structures prevent liquids from spilling and contribute to operational safety and the cleanliness of the production environment.