TEGEL-TECHNIK has developed a customised conveyor solution for automated mesh box transport into a robot cell for loading a tubular catalytic converter system with catalytic converters. The conveyor technology combines chain conveyors, roller conveyors, lift transfer units and a vertical conveyor to create an end-to-end system - including automatic separation, positioning and stacking of pallet cages.
The system was installed on an existing customer platform and optimally adapted to the requirements of the production environment - including safety-relevant protected areas and smart interfaces to the on-site control system.
Conveyor technology for pallet cages in a pipe edging system
Customer project
Key technical data
| Conveyed material | Wire mesh boxes with catalytic converters |
| Measures | 1,200 mm × 800 mm × 970 mm (L × W × H) |
| Weight | max. 600 kg |
| Conveyor direction | longitudinal / transverse |
| Installation site | dry indoor area |
| Ambient temperature | 15°C – 40°C |
| Components | Chain conveyor, roller conveyor, lift transfer device, vertical conveyor, alignment station, stacking station, control system |
Mesh box transport in the automotive sector
Automated conveyor system for catalytic converters in lattice boxes - realised by TEGEL-TECHNIK
Application: Automated pallet cage transport in production
This conveyor system is used for the automated infeed and outfeed of pallet cages with a maximum weight of 600 kg. It is precisely tailored to the production process of a tube cat system and enables an uninterrupted material flow between incoming goods, robot cell and retrieval.
The special feature: two stacked mesh boxes are fed together, automatically separated, transported individually to the robot station, loaded, stacked again and made available for collection.
Mesh box transport components at a glance
Carrier chain conveyor, lifting transfer unit with driven roller conveyor, vertical conveyor, system installation, driven roller conveyor.
The goal: Reliable supply and removal of mesh boxes in a robot cell.
Task and buffering:
A forklift driver places two stacked pallet cages on a chain conveyor with ram protection, insertion aid and collision protection. This buffer space is secured by a machine safety gate.Feeding for separation:
After opening the gate, the pallet cages move to the vertical conveyor unit with forklift tines. The upper box is lifted, the lower one is removed via a lift transfer unit with integrated roller conveyor and transported crosswise towards the robot loading station.Robot loading:
As soon as the first box has left the station, the vertical conveyor lowers the second box onto the infeed chain conveyor. The first pallet cage is positioned and lowered on a short conveyor section with a lifting transfer unit on the alignment device. The robot fills the box with catalytic converters. Once loading is complete, it is transferred to the stacking station via a safety gate.Stacking and retrieval:
The stacking station picks up the first filled pallet cage and waits for the second. After stacking, the control system releases the loaded boxes for collection. The operator opens the second safety gate and can remove both boxes together - while the robot operation continues undisturbed.
Gallery of application examples
Comprehensive conveyor solution - realised by TEGEL-TECHNIK
This conveyor system was also completely planned, built and commissioned by TEGEL-TECHNIK. Our focus was on a stable and low-maintenance design, combined with maximum safety, high system availability and optimum interface integration into the customer's existing platform.
Our services in the project:
Mechanical design & special components
Control cabinet construction & circuit diagrams
PLC programming & visualisation
Commissioning & support during production
Your advantages at a glance
Fully automated mesh box transport with intelligent handling
Reliable separation, alignment and stacking
Optimal connection to robot cells and trolley systems
Safe integration with safety gates and buffer stations
Customised solution from a single source - mechanics, electrics & software
Request advice on pallet cage conveyor technology now
Are you looking for a robust, sophisticated solution for the automated transport of pallet cages in your production line or robot cell? TEGEL-TECHNIK develops customised conveyor technology with chain conveyors, lift transfer units and intelligent stack management - precisely tailored to your requirements.
Contact us - and get your logistics moving.
Phone
+49 7322 9611–0