Roller conveyors with motorised rollers, also known as powered or segmented roller conveyors, are conveyor systems with integrated motors in the rollers. This technology offers more flexibility and control when transporting goods, whether on level stretches, inclines or declines. Motorised rollers are particularly popular in conveyor technology as they enable zero pressure accumulation transport, stopping and buffering of conveyed goods.
The roller conveyors can transport a variety of goods with a flat surface or surrounding base frame in variable widths. These include pallets, workpiece carriers, fridges, dishwashers, brake discs, cardboard boxes, washing baskets, crates and baskets.
Advantages of roller conveyors with motorised rollers from TEGEL-TECHNIK
Broad range of applications: A multitude of advantages make our roller conveyors with motorised rollers a popular conveyor technology. Their areas of application and industries are diverse.
Individuality and flexibility: Thanks to their modular design and easy integration into existing systems, our motorised roller conveyors can be flexibly adapted to different requirements. They can transport goods in both directions, regardless of the incline of the track.
Rugged and reliable: The load-bearing parts of the powered roller conveyor, such as the frame, rollers and drive components, are made of high-quality materials such as steel, stainless steel or aluminium to ensure high load-bearing capacity and durability.
Efficiency and economy: The rollers are driven by reliable and energy-efficient motors and gearboxes to ensure smooth and trouble-free operation.
Everything from a single source: We offer a high level of vertical integration with an extensive range of mechanical, electrical and software services. As a company in the field of conveyor technology, we have been drawing on our valuable experience since 1982.
Construction of roller conveyors with motorised rollers
Powered roller conveyors with motorised rollers are a special type of roller conveyor that enables goods to be transported over inclines, declines and horizontal distances. They are characterised by their compact design as, unlike conventional roller conveyors, the drive is integrated into the rollers. The drive segment usually consists of a motorised roller, which transmits its rotary motion to several rollers without its own motor via a belt or chain. The roller conveyor consists of several drive segments that move the conveyed goods along.
The rollers of the roller conveyor are made of different materials such as steel or plastic, depending on the application and load capacity. The size and number of rollers depend on the size and weight of the goods to be transported. The power of the motor must be adapted to the conveying speed, the length of the roller conveyor and the weight of the goods. One advantage when used as a buffer conveyor is the accumulation of the conveyed goods in the individual segments without back pressure.
The frame forms the basis of the roller conveyor and supports all other components of the system. It is usually made of robust steel or aluminium to withstand the expected load. The length and shape of the frame depend on the desired length and layout of the roller conveyor.
Functionality of powered roller conveyors
The control of the driven roller conveyors regulates both the speed and the direction of rotation of the motorised rollers and can be carried out manually via a PLC (programmable logic controller) or via a bus system. Sensors are connected to the conveyor control system to detect the position of the goods and control their onward transport.
Conveyor track with motorised rollers in use
Roller conveyors with motorised rollers are an indispensable aid in modern logistics. They enable the efficient and reliable transport of goods and merchandise in a wide variety of industries. They can be found in:
Production plants: In production plants, roller conveyors with motorised rollers are often used to transport raw materials, semi-finished and finished products from one station to the next. They can also be used for storing and buffering products.
Warehouses: In warehouses, roller conveyors with motorised rollers are often used to transport goods from goods receipt to the warehouse and from the warehouse to dispatch, sorting and picking goods.
Shipping: Roller conveyors with motorised rollers play an important role in shipping. They transport goods to packing stations and loading ramps, sort goods by destination or shipping method and support the palletising and depalletising of goods.
Logistics centres: In logistics centres, roller conveyors with motorised rollers support the sorting and distribution of goods, buffer goods before shipping and efficiently load and unload trucks.
Automotive industry: In the automotive industry, roller conveyors with motorised rollers are used in the assembly and production of vehicles. They transport parts and components between production stations, buffer parts before and after assembly and ensure smooth production.
