Heavy-duty roller conveyors, also known as heavy-duty conveyors or heavy-duty roller conveyors, are robust conveyor systems that are specially designed for transporting particularly heavy goods over level sections. They are characterised by their high load capacity, robust design and reliable performance. This type of roller conveyor is indispensable in various industries. This is because the use of heavy-duty roller conveyors minimises the amount of manual effort required to transport heavy loads, which reduces the workload on employees and lowers the risk of accidents at work.
In addition to heavy-duty roller conveyors, we also offer gravity roller conveyors, which transport goods on a slight incline and are also suitable for particularly heavy loads. Also suitable for transporting heavy goods are our carrying chain conveyors, apron feeder und pallet roller conveyors. The latter are specially designed for transporting pallets. Convince yourself of our wide range of expertise in roller conveyors, steel rollers, roller rails and drives: you can find a selection of our realised projects here.
Advantages of heavy-duty roller conveyors from TEGEL-TECHNIK
Broad range of applications: The numerous advantages of our heavy-duty roller conveyors make them popular solutions for various industries and applications.
Individuality and flexibility: With our heavy-duty roller conveyors, you have the option of transporting even the heaviest loads efficiently. These roller conveyors are available in both powered and gravity versions. Their modular design allows them to be optimally adapted to your spatial conditions and specific transport requirements.
Robust and reliable: The design of our heavy-duty roller conveyors is particularly robust and is characterised by high-quality materials. This makes the conveyors particularly durable, reliable and able to withstand heavy loads and demanding environments.
Efficiency and economy: Our heavy-duty roller conveyors are a cost-effective way of transporting heavy goods over inclines or level sections. The idlers or steel rollers are fitted with maintenance-free ball bearings. A small amount of maintenance is required for the occasional lubrication of the drive chain. This can be reduced to zero by using maintenance-free chains.
Everything from a single source: We offer a high level of vertical integration with an extensive range of mechanical, electrical and software services. As a company in the field of conveyor technology, we draw on our valuable experience since 1982.
Construction of heavy-duty roller conveyors
Heavy-duty roller conveyors are made up of several components that ensure a robust structure and reliable transport. At the centre of this are the steel idlers, which form the heart of the heavy-duty roller conveyor. Each idler consists of a roller body, a maintenance-free bearing and an axle. These steel rollers are mounted at regular intervals between two steel side frames. If required, the idlers can also be mounted at a closer distance to provide additional support for the conveyed goods.
The frame forms the basic structure of the heavy-duty roller conveyor and supports all other components of the system. It typically consists of robust steel profiles that are designed to withstand the high loads that are transported. The dimensions of the frame and the width of the track depend on the length and width of the transported goods and the specific requirements of the application.
A side guide is an integral part of the roller conveyor to ensure that the load does not slip or fall off the conveyor during transport. These side guides are designed to provide lateral containment while allowing smooth transport of the conveyed goods.
Functionality of the heavy-duty roller conveyor
Driven heavy-duty roller conveyors use motors that drive the idlers via chains. These motors are strategically mounted on the roller conveyor and ensure that the conveyed goods are moved efficiently and precisely. The drives are usually connected to a control system that regulates the interaction of the individual conveyor components. The system's control unit monitors and coordinates the speed, conveying direction and other operating parameters to ensure optimum operation of the heavy-duty roller conveyor.
Supplementary components for maximum efficiency and safety
Our heavy-duty roller conveyors are extremely customisable and can be equipped or combined with a variety of additional components depending on the application and specific requirements. These include options such as brakes, stop units or the option of height adjustability using scissor lift tables or lifters. Changes in direction can be realised with the aid of turntables or traversing units.
In addition, we offer various safety features to prevent accidents and ensure safety. These include emergency stop switches, safety guards and sensors that can be integrated into the system to create a safe operating environment.
We will be happy to advise you on the right additional components for your system when purchasing a roller conveyor in order to maximise the potential of your processes.
Heavy-duty roller conveyors in use
Roller conveyors for transporting heavy loads are used in various industries and applications. Some examples are
Logistics and distribution: Heavy-duty roller conveyors are used in logistics centres to move heavy pallets, containers and other large goods. This improves efficiency when loading and unloading as well as sorting and distributing goods.
Manufacturing and assembly: In industrial manufacturing, heavy-duty roller conveyors are used to transport heavy machine parts, vehicles and assemblies between the various production stations.
Warehouses: In warehouses, heavy-duty roller conveyors play an important role in handling the flow of goods. They enable the efficient transport of pallets, boxes and other heavy goods between goods receipt, storage and dispatch.
Automotive industry: In the automotive industry, heavy-duty roller conveyors are indispensable for transporting vehicle bodies and other heavy components.
