When machining steel components, frames measuring up to 3,600 mm in length and weighing up to 400 kg need to be moved safely and ergonomically.
The aim was to develop a flexible material handling solution that supports manual machining whilst reducing the physical strain on staff.
Swivelling roller conveyor
Client project
Key technical specifications
| Conveyed material | Steel frame |
| Measures | max. 3600 mm x 800 mm (LxW) |
| min. 600 mm x 450 mm (LxW) | |
| Weight | max. 400 kg |
| Conveying direction | lengthwise |
| Installation site | dry operation in closed rooms |
| Ambient temperature | 15 °C – 40 °C |
Swivelling roller conveyor for ergonomic workpiece handling
Manual workstation handling equipment for steel frames weighing up to 400 kg
Background and objectives
Ergonomic conveyor system with width and angle adjustment
The conveyor system consists of three manually operated workbenches with swivelling and width-adjustable idle roller conveyors. A roller conveyor with a length of 4,000 mm is adjustable in width from 450 mm to 800 mm. Width adjustment is achieved via polyurethane rollers with eccentrically mounted ball bearings, guided in steel U-profiles. The desired width is fixed using locking pins that engage automatically via spring force.
In addition, the entire substructure, including the roller conveyor, can be tilted by approximately 20°. The tilt adjustment is carried out using a hydraulic hand pump. An integrated lowering and brake valve ensures a secure hold in the set position.
Height-adjustable workstation for steelworking
The ideal working height can be easily adjusted by ± 200 mm to suit individual requirements. Once the steel components have been machined, the steel frames are moved manually onto the next workbench.
The first two workstations are fitted with side-mounted roller conveyors. These can be folded down and are equipped with gas spring assistance as well as support brackets on the adjacent workbench.
Among other things, the solution enables:
Ergonomic machining of heavy steel frames
Width-adjustable roller conveyors for variable workpiece sizes
Tilt adjustment up to 20° for easier working
Height adjustment of ± 200 mm
Manual workpiece handling with reduced physical strain
Gallery
A glimpse into our production facility and the swivelling roller conveyor.
Components of the system
The complete system – planned, designed and manufactured by TEGEL-TECHNIK – includes, amongst other things:
Width adjustment mechanism with polyurethane rollers
Hydraulic tilt adjustment
Height adjustment
Foldable through-type roller conveyor
Customised workplace handling systems for the steel construction industry
Are you planning an ergonomic roller conveyor solution for your production facility, or would you like to make it easier to handle heavy workpieces manually?
TEGEL-TECHNIK develops adjustable and swivelling roller conveyors tailored to your workpieces and workplace requirements. We provide comprehensive support for your project, from the initial concept through to design and commissioning.
Talk to us about your requirements. Together, we will develop a conveyor system solution that reduces the workload on your staff and optimises your work processes.
Phone
+49 7322 9611–0FAQ – Swivelling roller conveyor in steel construction
A swivelling roller conveyor is a material handling solution in which the roller conveyor can be tilted or adjusted sideways. It is used for the ergonomic handling of workpieces at manual workstations.
A roller conveyor with adjustable width allows for flexible adaptation to different workpiece sizes. This means that a single workstation can be used for components of various dimensions.
The incline of the roller conveyor allows the workpiece to be processed in a more ergonomic manner. This reduces physical strain and improves accessibility.
Swivel roller conveyors are used in steel construction, mechanical engineering and in manufacturing environments involving heavy, elongated workpieces.