In the production of crash barriers, barrier sections measuring 4,300 mm in length and weighing up to 5,500 kg per conveyor unit must be transported reliably. After passing through the profiling line, residual water remains on the components, which must be removed in a controlled manner before the next processing step.
The aim was to develop robust heavy-duty conveyor technology capable of transporting the guardrail packages whilst simultaneously providing an integrated drainage solution within the material flow.
Conveyor systems for crash barriers
Client project
Key technical specifications
| Conveyed material | Guardrail packages with up to 20 pieces of planks |
| Measures | 4,300mm x 686mm (LxW) |
| Weight of the material to be conveyed | 900 kg per package total max. 5.500 kg |
| Conveying direction | cross |
| Installation site | dry operation in closed rooms |
| Ambient temperature | -10°C to +40°C |
| Special environmental influences | light acid fumes |
Conveyor system solution for the heavy-duty transport of crash barriers
Heavy-duty chain conveyors and scissor lift tables working in tandem
Background and objectives
Heavy-duty transport with integrated drainage
The conveyor system installed is based on a steel chain conveyor designed to handle heavy loads and dynamic stresses. The guardrail sections are placed in pairs and transported across the system. To remove any residual water, the sections are lifted at one end using a scissor lift table. This creates a controlled angle, allowing the liquid to drain off effectively. A height-adjustable support frame ensures stable positioning during the dewatering process.
Safe fluid handling in the production environment
Beneath the support block is an integrated drip tray with a drain tap. This allows the draining liquid to be collected in a controlled manner. The planks rest on polyurethane rollers, ensuring optimum load distribution across the scissor lift table. At the same time, the surface of the components is protected. The conveyor system is designed for dry operation in enclosed spaces at ambient temperatures ranging from -10 °C to +40 °C and takes into account the presence of light acid vapours as an environmental condition.
Among other things, the solution enables our client to:
Reliable transport of guardrail packages weighing up to 5,500 kg
Integrated drainage directly within the material flow
Robust heavy-duty conveying technology for steel components
Controlled liquid absorption in the production area
Space-saving integration of lifting and conveying technology
Gallery: Examples of Use
An insight into heavy-duty conveyor systems for steel and profile technology
Components of heavy-duty conveyor systems for crash barriers
The complete system – planned, designed and manufactured by TEGEL-TECHNIK – includes, amongst other things:
Steel chain conveyors
Scissor lift table Polyurethane support rollers
Hardware and software comprising circuit diagram design, control cabinet construction, system installation, software development, system visualisation, commissioning and production support
Customised conveyor solutions for heavy-duty applications
Are you planning a conveying solution for heavy steel components or looking to optimise your material flow in metalworking?
TEGEL-TECHNIK develops robust heavy-duty conveying systems that are precisely tailored to component weight, dimensions and the production environment. From the initial analysis through to technical design and commissioning, we provide comprehensive support for your project. Whether it’s integrated drainage, cross-conveying of heavy components or safe fluid handling – we deliver conveying solutions for demanding industrial applications.
Talk to us about your requirements. Together, we will develop a conveying solution for your production process.
Phone
+49 7322 9611–0FAQ – Conveyor systems for crash barriers and heavy-duty packages
In steel processing, crash barrier assemblies are often transported using heavy-duty conveyor systems such as chain conveyors. These enable the safe transport of large and heavy components between individual processing stages.
Residual water can be removed using integrated lifting or tilting solutions within the conveyor system. Scissor lift tables lift the components in a controlled manner, allowing liquids to drain off in a targeted manner.
The transport of heavy steel packages requires robust supporting structures, stable guidance and even load distribution. Conveyor systems and lifting mechanisms must be precisely tailored to the weight and dimensions.
Polyurethane rollers ensure even load distribution whilst protecting the surface of the steel components. They enhance operational safety and reduce wear during the conveying process.
Integrated drip pans and drainage systems enable the controlled collection of residual liquids. This keeps the production environment clean and safe.