In series production, empty VDA-R KLT 3215 small load carriers weighing up to 20 kg must be transported reliably to the filling station. The system should enable a cycle time of approximately 6.5 seconds whilst ensuring a smooth handover to downstream processes.
The aim was to develop a compact conveyor system solution that combines automated transport, controlled separation and ergonomic manual removal within a continuous material flow.
Conveyor systems for containers
Client project
Key technical specifications
| Conveyed goods | Plastic container VDA-R KLT 3215 |
| Measurments | 300 mm x 200 mm (LxW) |
| Weight | max. 20 kg |
| Conveying direction | lengthwise |
| Cycle time | approx. 6.5 s |
| Installation site | dry operation in enclosed spaces |
| Ambient temperature | 18 °C – 35 °C |
Conveyor belt for small load carriers
Accumulation roller conveyors and idle roller conveyors working in tandem
Background and objectives
Automated conveyor system to the filling station
The powered roller conveyors handle the continuous transport of empty KLTs to the filling station. An integrated feed mechanism at the start of the line facilitates the loading of the containers and ensures stable guidance. The plastic containers are filled during transport as the process continues.
Separation and controlled handover
At the end of the accumulation roller conveyor, a stop and separation unit ensures that the KLTs are positioned precisely. This guarantees a consistent and synchronised transfer to the subsequent conveyor system.
After filling, the containers are transferred to an empty roller conveyor. The KLTs move to the end of the conveyor by gravity. A stop with an integrated recess facilitates manual removal. The filled containers are removed ergonomically and stacked onto pallets.
Among other things, the solution enables our client to:
Cyclically stable transport of VDA SLCs at 6.5-second intervals
Automated feeding to the filling station
Controlled separation and precise transfer
Ergonomic manual removal and palletising
Compact integration into existing production lines
Gallery
The journey from concept to finished conveyor belt in pictures.
Components of the conveyor system for SLCs
The complete system – planned, designed and manufactured by TEGEL-TECHNIK – comprises:
Customised conveyor systems for small load carriers
Are you planning a conveyor system for small load carriers, or would you like to optimise your internal processes using a conveyor system?
TEGEL-TECHNIK develops compact conveyor and material flow systems for series production, precisely tailored to cycle times, container sizes and production environments. We provide comprehensive support for your project, from design through to commissioning.
Talk to us about your requirements. Together, we will develop a conveyor solution for your KLT application.
Phone
+49 7322 9611–0FAQ – Conveyor systems for VDA SLC
VDA SLCs are often transported via powered accumulation roller conveyors. These enable a continuous flow of materials to the filling station and ensure controlled buffering within series production.
Accumulation roller conveyors ensure a controlled flow of materials, prevent containers from rolling unchecked, and support a production environment that runs to a precise schedule.
Conveyor technology for VDA SLC is used in particular in the automotive industry, among automotive suppliers and in mass production involving standardised container systems.