Transfer trolley

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Transfer cars connect feeding stations with dispensing stations dynamically, permanently and directly. The automated transport trolley, also known as a transfer trolley, is a vehicle that can be extended with different superstructures and is mounted on a horizontal rail system. The vertical axis turns the transfer car into a storage and retrieval machine that can store and retrieve goods perfectly at different heights. This makes transfer cars the perfect solution for distributing transported goods on parallel conveyor lines, such as chain conveyors, at the same or different heights.

The rail system on which the transport trolley moves also enables a quick and easy connection between two distant conveyor belts, as is often the case in production. Travelling carriages score highly as load handling devices for the distribution of conveyed goods for various applications. Whether as a buffer area, linking with control systems in logistics or as an order picking element - transfer carriages from TEGEL-TECHNIK are up to any challenge.

Depending on the function of the travel system, the transfer car can be combined with special superstructures so that conveyor elements such as roller conveyors, cain conveyors, belt conveyors and toothed belt conveyors. All superstructures are also compatible with rotary tables, stroke transfer units or vertical axes. We even find a solution for special applications, which we realise with special designs such as telescopic forks according to customer-specific requirements. Discover our conveyor systems; here you will find a selection of the solutions we have developed for customer projects.

Advantages of transfer carriages from TEGEL-TECHNIK

  • Broad range of applications: Our transfer car systems are versatile and ideal for applications such as order picking, buffering, distribution or the general transport of goods in production and intralogistics.

  • Individuality and flexibility: Thanks to their high adaptability, our transfer cars can be seamlessly integrated into various conveyor lines - even for demanding requirements. Regardless of whether the lines have different heights or positions, they offer a flexible solution. They also enable customised connection to automated conveyor systems in order to optimise the material flow.

  • Robust and reliable: The stable construction of our transfer carriages ensures a high level of reliability in industrial use. They are specially designed to ensure the smooth transport of goods in various working environments, such as storage systems, over the long term.

  • Efficiency and economy: Our transport trolleys optimise the flow of materials in industrial processes thanks to their precise control. This leads to increased productivity and more economical processes. At the same time, they offer a resource-saving and cost-efficient solution for the internal transport of goods.

  • Everything from a single source: We offer comprehensive vertical integration with a broad range of mechanical, electrical and software products and services. We draw on our valuable experience in conveyor technology since 1982 and offer our customers customised solutions from a single source.

Transfer trolleys: structure and functionality

Transfer carriages: Robust technology for precise material transport

The base frame of a transfer trolley consists of a sturdy steel frame, which ensures a durable and resilient construction. The mobility of the trolley is ensured by a powerful drive system. Either FC-controlled electric motors or servomotors are used to ensure high dynamics and precise positioning. The drive is either directly on the wheel axles or via a maintenance-free toothed belt, which ensures efficient power transmission.

Control and transport technology

The centrepiece of a transfer trolley is its control unit, which regulates both the movement sequences and the precise positioning at the transfer points. The conveyor system on the trolley can be flexibly designed - from roller conveyors and belt conveyors to specially customised transport systems. Depending on the type of goods to be conveyed, holding devices such as pallet holders or securing systems can be integrated to ensure stable transport. One example of this is the safe transport of pallet cages with varying contents.

Precision and stability when travelling

Even at high speeds, the transfer car remains on track. Laterally mounted guide rollers ensure precise tracking on the rails. The use of low-wear Vulkollan rollers ensures very smooth running, as the coating has a damping effect and minimises vibrations. Depending on the application, power can be supplied via a conductor rail or a drag chain.

Safety measures for safe operation

To ensure the safe use of transfer cars, the travel range is usually protected by a safety fence. In addition, safety devices such as emergency stop switches, obstacle detection sensors or other warning devices can be integrated to ensure a high level of safety during operation.

With their robust design, precise control and flexible adaptability, transfer cars are an efficient solution for automated material transport in a wide range of industries.

Areas of application for transport trolleys

Our transfer carriages are used in numerous applications and impress with their high adaptability and precise control. In order picking, they ensure a smooth flow of goods, while in buffer areas they enable the efficient distribution of transported goods to different routes. In-plant transport between workstations and conveyor lines is optimised by the individual configuration of our transfer carriages. Their integration into automated conveyor systems also significantly increases overall efficiency and productivity.

We have already implemented numerous customised solutions for our customers - including distribution trolleys for Euro pallets, storage and retrieval machines for special pallets, transfer carts with integrated rotating station, as well as systems for transporting refrigerators or curing batches.

Gallery of our application examples

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Have we aroused your interest?

Enquire now for a customised conveyor solution