Modular belt conveyor

In addition to conveyor technology with modular belts, we also offer plate belt conveyors, pusher belt chain conveyors, belt conveyors and toothed belt conveyors. All systems with belts have the supporting function of the conveying medium in common. This means that the conveyed goods rest firmly on the belt and are carried further by the conveyor medium. You can find a selection of our realised projects from belts to chains to rollers here.

The conveyor system with modular belt consists of individual injection-molded plastic elements that are joined together. This makes them robust, low-maintenance and easy to clean. The individual plastic elements can be easily replaced in the event of maintenance or repairs. Additional elements can also be used to overcome inclines or gradients.

The positive-locking modular link chain drive using sprockets ensures a slip-free drive at a constant speed. Correct pretensioning of the chain on the conveyor belt is achieved using tensioning systems. The modular chains can be completely enclosed. In this case, only straight conveyor sections are possible. In an open design, however, curves can also be realized in the system in addition to straight sections. For special applications, the modular belt conveyors can be equipped with accessories such as rubber modules, flights or other components.

Our modular belt conveyors are used in a wide variety of sectors and industries. Their properties offer numerous advantages and are also suitable for special applications and under extreme conditions. Due to their plastic construction, modular belt conveyors are also frequently used for wet applications. In these applications, the frame components of the conveyor are also made of non-corrosive materials.

One of our customers' special applications is the transport of lead-acid batteries in various sizes. While roller and chain conveyors were out of the question for this customer due to the small contact surface of the conveyed goods, a design with a flat transport medium was chosen. The plastic modular belt not only offered this property, but was also the ideal choice for this particular application due to its liquid-permeable structure and resistance to acids.

• Higher Durability & Flexibility: Unlike traditional belt conveyors with continuous rubber or fabric belts, modular belt conveyors use interlocking plastic segments, allowing for easy maintenance and module replacement instead of replacing the entire belt.

• Better Suitability for Irregular Goods: Compared to roller conveyors, modular belts provide full-surface contact, making them ideal for transporting items with irregular shapes or small contact areas.

• More Adaptability Than Chain Conveyors: While chain conveyors are excellent for heavy-duty applications, they are less adaptable to varying product sizes and shapes, whereas modular belts handle a broader range of materials.

• Seamless Integration of Curves & Inclines: Modular belt conveyors allow for smooth transitions between straight sections, curves, and inclines, making them a versatile alternative to many traditional conveyor types.

Every industry has unique material handling requirements, and modular belt conveyors can be tailored to meet specific operational challenges. At TEGEL-TECHNIK, we offer customized solutions for sectors such as food processing, pharmaceuticals, logistics, automotive, recycling, and heavy industry. Specialized belt materials and coatings - such as food-grade plastics, anti-static surfaces, and heat-resistant polymers - ensure compliance with industry regulations and optimize performance. Modular belts can also be equipped with cleats, sidewalls, and perforated sections to accommodate various products and transport conditions. Our engineering team works closely with customers to design conveyor systems that improve efficiency, enhance safety, and integrate seamlessly with existing production environments.

Maintaining a clean and smooth-running modular belt conveyor system is essential for optimal performance, hygiene, and longevity. Unlike traditional conveyor belts, modular belts are designed with easy-to-remove plastic segments, allowing for quick disassembly and deep cleaning without excessive downtime. Regular maintenance prevents product contamination, buildup of debris, and unnecessary strain on motorized components, ensuring consistent efficiency and reliability. To maximize productivity and extend the lifespan of your system, follow these key maintenance practices:

• Routine Cleaning: Use food-safe or industry-approved cleaning agents to remove dust, grease, or residues from the belt surface and frame.

• Debris Removal: Inspect and clear any lodged particles between the modular segments to prevent wear and misalignment.

• Lubrication & Tension Checks: Ensure proper tensioning of the belt and lubricate essential moving parts to reduce friction and energy consumption.

• Preventive Inspections: Regularly check for cracks, misaligned modules, or damaged components, replacing worn-out sections before they cause system failures.

• Smart Monitoring: Implement automated sensors to detect irregularities in belt movement or pressure, preventing sudden breakdowns.
  
  

By prioritizing cleaning and maintenance, companies can significantly reduce operational downtime, enhance conveyor efficiency, and improve overall workplace hygiene - especially in industries like food processing, pharmaceuticals, and electronics manufacturing, where cleanliness is critical.

As one of the leading manufacturers of conveyor technology, TEGEL-TECHNIK stands for innovation, quality, and customized engineering solutions. Our expertise spans mechanical design, hardware integration, and intelligent software solutions, allowing us to develop tailored conveyor systems that meet the highest standards of reliability and efficiency. We provide comprehensive services, from planning and production to installation, automation, and long-term maintenance support. With decades of experience and a commitment to precision engineering, we deliver high-quality, future-proof conveyor solutions for industries worldwide. If you are looking for a robust and efficient modular belt conveyor system, contact us today - we are happy to develop an individual solution tailored to your needs.